Customers around the world rely on our innovative and customized system solutions. High quality plant technology as a one-stop complete solution, from consulting to construction and commissioning of the plant. Superlative after-sales service rounds off the whole range of customer support facilities. With our professional work and high level of commitment, our customers have a partner they can rely on.
Experience: Construction of tire cord systems for over 75 years
For more than 75 years Benninger Zell has been setting standards with complete plants for the production of tire cord fabrics. As the market forerunner, Benninger has the technology to guarantee absolute reliability and the highest quality. Tires are the only direct link between the vehicle and the road. One hundred percent reliability and safety are an absolute must. One of the most important components of the tire compound is the core fabric. The fabrics used in a wide range of tire types are precisely impregnated and thermally treated on Benninger tire cord systems, ensuring that they meet the most demanding requirements. The first tire cord system was delivered in 1939.
Variability: Custom fit from 0.5 – 3.2 m
Conveyor belts have to meet particularly high demands due to their operating conditions; high wear resistance for the transport of mineral piece and bulk materials is just one example. In addition, a high level of dynamic strength is required due to ever-increasing conveying speeds and the resulting alternating loads. For many decades Benninger has specialized in manufacturing conveyor belt systems with widths of up to 3.2 m that meet these requirements and needs. Depending on customer requirements, we supply tailored systems for heavy and lightweight fabrics.
Productivity: High speed up to 300 m/min.
The Benninger Zell single end impregnation lines are used to treat fibers and yarns made of polyamide, polyester, viscose and also glass, carbon fibers and other raw materials so exactly that they are suitable for universal applications - intended for use not only in tires but also in belts, hoses, cables and ropes.
Reproducibility Every drop counts
Consistent production of the impregnation liquor is as equally important as the thermal treatment of the fabric.
It is an essential guarantor for the maximum adhesion of the cord fabric to the rubber of the tire. Benninger Zell supplies process-automated preparation stations (AUTO MIX) for the production and mixing of impregnating solutions with a consistently high quality, taking the latest technological and process engineering findings into account.
The innovative, software-controlled recipe management guarantees an automatic and freely programmable mixing process for optimum production.
Developments: Time for something “new“
As an innovative and leading manufacturer of tire cord system solutions, Benninger Zell supplies pilot machines for single ends and tapes, available in various coating and drying processes, as a highly modular system with a compact design. Due to the modular design, the individual components can be exchanged quickly and easily. This not only allows the treatment of a very wide range of yarn and fiber materials, but the application of very diverse chemicals.
As required: Customized widths
The versatile use of conveyor belts in a wide variety of industrial sectors requires fabric widths in an almost unlimited variety.
Benninger Zell supplies customized solutions for these applications. Precise cutting technology combined with a high degree of automation leaves hardly any wish unfulfilled. We also supply systems for tire cord that meet the requirements for straight edge roll production in every respect.
Added value: Ideas brought to completion
There are many ways to control a machine or plant. There are few real solutions that meet both the requirements of our customers and the quality demands. We have them! We make it our job to find these ways together with our customers. Our solutions for your machines and systems are both functional and efficient. Optimum, tailored products are only possible when we work together. This includes seamless product monitoring and traceability of your product with RFID as well as all machine information via IOT.
After Sales: Benefit from experience
You can also rely on us after your system has been delivered. The Benninger Zell customer service guarantees long-term and continuous machine and system functionality. Qualified and experienced employees, equipped with the very latest resources, ensure that technical assistance and speedy troubleshooting are a matter of course, even long after the system has been installed and commissioned. Our customers benefit from our experienced Help Desk team. They have programmed and commissioned control systems themselves and are available to answer any questions about our products and functions.
Downtime: Fast help guaranteed
Even the best parts can sometimes fail. It is then good to know that our customers can rely on our fast spare parts service. To ensure that the part arrives safely, we take care not only of procurement but also of the necessary logistics and can also draw on the worldwide network of Benninger subsidiaries.
Top fit: Longer life cycle
In addition to new plants, Benninger Zell also offers complete or partial modernization of existing systems. Our experts will advise and accompany you and take over the modernization project management on installed Benninger and third-party plants. Individual modernization projects are carried out with the latest technologies for safe and efficient operation. Environmental plant components for improving the sustainability factor and fulfilling legal requirements are also among our core competencies.
Operation: Well trained - trouble-free operation
Well-trained personnel ensure smooth operation.
We train our customers in the fields of system operation, maintenance and troubleshooting.
We always ensure that training is project-related and practical. This guarantees maximum effectiveness and lowers downtimes.
With our solutions, producers will make a huge contribution to Decarbonizing Textile.
After 18 months of joint development, the new Benninger Laboratory Single End Cord Line is success- fully in operation at Intercord Thueringen
- pdf 15.04.2019
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